This book was written to address the various needs of a craftsperson or any interested party who wants to consider making their own concrete countertop. Most of the modern countertops that I have seen written about or constructed are precast countertops. This book is written for cast-in-place fabricators, and I hope along with instruction for how to build a cast-in-place countertop (referred to also as CIP countertop), it will help with design and inspire the countless possibilities for potential countertop consumers.
Introduction
TRC's Beginnings with Concrete Countertops
The History of Concrete Countertops
Why Concrete Countertops?
Why Cast-in-Place Countertops?
Pre-Cast Countertops
Getting Started
Client Expectations
Samples
Surface Preparation
Formwork
Backsplashes
Monolithic Backsplash Casting Method
Pre-Cast Backsplash Method
Fixtures and Appliances
Undermount Sinks Form
Overmount Sink Forms
Faucets
Specialty Sinks/Tubs
Forming and Pouring
Reinforcing
Mix Design and Pouring Countertops
Admixtures
Using Ready Mix Concrete
Mixing Your Own Concrete
Using Pre-Mixed Bagged Concrete
Pouring Countertops
Burnishing
Topical Colorations
Acid Staining and Acrylic Dyes
Acid Stains
Application of Acid Stain
Acrylics and Dyes
Applications of Dyes
Integral and Dust-on Colors for Countertops
Integral Colors
Dust-on Colors
Finishing Concrete Countertops
Polishing
Sealing and Waxing
Maintenance
Estimating and Selling Countertops
Marketing
Project Portfolio/Gallery
Appendix
Glossary
Organizations/Training
Tools and Materials Needed to Build a Countertop