1 Basic Maintenance Knowledge of Mechanical Equipment
1.1 Importance of Maintenance
1.1.1 Mechanical Equipment Maintenance Engineering
1.1.2 Point Checking System
1.1.3 Overall Plan Process Flow Chart
1.2 Failure of Mechanical Equipment
1.2.1 Definition of Failure
1.2.2 Failure Mechanism
1.2.3 Failure Modes
1.2.4 Classification of Failure
1.3 Reliability and Maintainability of Machine
1.3.1 Reliability
1.3.2 Maintainability
1.3.3 Efectiveness of Mechanical Equipment
1.4 Failure of Mechanical Parts
1.4.1 Wear Failure
1.4.2 Deformation Failure
1.4.3 Fracture Failure
1.4.4 Corrosion Failure
1.5 Failure Diagnosis Technology of Mechanical Equipment
1.5.1 Overview of Equipment Diagnosis Technology
1.5.2 Development of Equipment Diagnosis Technology
1.5.3 Content of Equipment Diagnosis Technologyo
1.5.4 Main Equipment Diagnosis Technologies
Questions
2 Lubrication of Mechanical Equipment
2.1 Lubrication Theory
2.1.1 Classification of Lubrication
2.1.2 The Theory of Liquid Lubrication
2.1.3 The Theory of Boundary Lubrication
2.1.4 The Theory of Solid Lubrication
2.2 Lubrication Material
2.2.1 Classification of Lubrication Material
2.2.2 Requirements of Engineering Lubrication Material
2.2.3 Lubricating Oi
2.2.4 Lubricating Grease
2.3 Thin Oil Lubrication System
2.3.1 Classification of Thin Lubrication
2.3.2 .Thin Oil Lubrication Devises
2.4 Dry Oil Lubrication System
2.4.1 Classification of Dry Oil Lubricatior
2.4.2 Usage of Dry Oil Lubrication
2.5 .Lubrication of Typical Parts
2.5.1 Lubrication of Sliding Bearing
2.5.2 Lubrication of Rolling Bearing
2.5.3 .Lubrication of Gear
Questions
3 Disassembly and Assembly of Mechanical Equipment
3.1 Overview
3.1.1 Ensuring Assembly Precision
3.1.2 Importance of Sealing
3.2 Disassembly of Mechanical Equipment
3.2.1 Rules and Requirements of Disassembly
3.2.2 Methods of Disassembling Mechanical Parts or Components
3.2.3 Common Tools for Disassembly and iAssembly
3.2.4 Disassembly of Typical Connection Parts or Components
3.3 Cleaning of Parts or Components
3.3.1 Cleaning before Disassembly
3.3.2 Cleaning after Disassembly
3.4 Checking of Parts or Components
3.4.1 Principles of Checking
3.4.2 Contents of Checking
3.4.3 Methods of Checking
3.5 Assembly of Interterence Fit Parts or Components
3.5.1 Room Temperature Assembly
3.5.2 Heat Assembly
3.5.3 .Cold Assembly
3.5.4 Hydraulic Keyless Connection Assembly
3.6 Assembly of Coupling
3.6.1 Coupling Assembly Clearances
3.6.2 Situations of Coupling Assembly
3.6.3 Methods of Measuring Coupling Assembly Clearance
3.6.4 Deviation Calculation and Adjustment
3.7 Assembly of Sliding Bearing
3.7.1 Clearances of Sliding Bearing
3.7.2 Measuring of Sliding Bearing Assembly Clearance
3.7.3 Sliding Bearing Assembly Process
3.8 Assembly of Rolling Bearing
3.8.1 Preparation for Rolling Bearing Assembly
3.8.2 Method Selection of Rolling Bearing Assembly
3.8.3 Clearance Adjustment of Rolling Bearing Assembly
3.9 Assembly of Gears
3.9.1 Definition and Function of Backlash
3.9.2 Methods of Measuring Backlash
3.9.3 Methods of Measuring the Tooth Surface Contact Points Distribution
3.9.4 Methods of Measuring Gear Center Distance Deviation
3.9.5 Methods of Measuring Unparallelism
3.10 Assembly of Sealing
3.10.1 Sealing of Fixed Connection
3.10.2 Sealing of Active Connection
Questions
4 Repair Technology of Mechanical Parts or Components
4.1 Preparation before Repair
4.1.1 Technical Preparation
4.1.2 Organizational Preparation
4.2 Repair Technology
4.2.1 Machining Repair Technology
4.2.2 Plastic Deformation Repair Technolog
4.2.3 Welding Repair Technology
4.2.4 Thermal Spray Repair Technology
4.2.5 Electroplating Repair Technology
4.2.6 Surface Hardening Repair Technology
4.2.7 Metal Stitch Repair Technology
4.2.8 Adhesive Repair Technology
4.2.9 Grinding Repair Technology
4.2.10 Choice of Part Repair Technologs
Questions
5 Installation of Machines
5.1 Preparation before Installation of Machines
5.1.1 Preparation
5.1.2 Equipment Unpack Checking and Cleaning
5.1.3 Pre-Assembly and Pre-Adjustment
5.2 Design and Construction of Foundation
5.2.1 The Function of the Machine Foundation
5.2.2 Content of Design the Machine Foundation
5.2.3 Classification of Machine Foundation
5.2.4 Check and Acceptance of the Machine Foundation
5.2.5 Classification of Foundation Bolt
5.3 Installation of Machines
5.3.1 References for Measuring the Deviation of Installation
5.3.2 Seting up the Backup Plate
5.3.3 Process of Installation of Machine
5.3.4 Installation Position Checking and Adjusting of Mechanical Equipment
5.3.5 Secondary Grouting
5.3.6 Test Run after Installation of Mechanical Equipment
Questions
References

本教材共5章，第1章主要介绍机械维修的基本知识，第2章简要介绍机械的润滑，第3章重点介绍机械的拆卸与装配，第4章主要介绍机械的修复技术，第5章简要介绍机械的安装知识。