Chapter 1 Outline of Mechanical Design and Manufacturing
1.1 An Overview of a Manufacturing Enterprise
1.2 Design and Manufacturing: A Historical Perspective
1.2.1 Design
1.2.2 Manufacturing
Vocabulary & Phrase
Chapter 2 Basic Mechanical Design Process
Vocabulary & Phrase
Chapter 3 Fatigue as a Design Criterion
3.1 Mechanism of Fatigue
3.2 Fatigue Strength and Endurance Limit
3.3 Factors Affecting Fatigue Behavior
3.4 Effect of Type of Loading on Fatigue Strength
3.5 Effect of Surface Finish on Fatigue Strength
3.6 Effect of Stress Concentration on Fatigue Strength
3.7 Application of Factors to Generalized Fatigue Curve for Steel Vocabulary & Phrase
Chapter 4 Optimum Design
4.1 Introduction
4.2 Mathematical Programming Problem
4.3 Classification of Mathematical Programming Problems
4.4 Unconstrained Minimization
4.5 Linearly Constrained Minimization
4.6 General Nonlinear Programming Methods
Vocabulary & Phrase
Chapter 5 Reliability Design
Reliability in Static Failure
Vocabulary & Phrase
Chapter 6 Computer-Aided Design (CAD)
6.1 Introduction
6.2 A Brief History of CAD
6.3 The Design Process
6.4 Application of CAD
6.4.1 Geometric Modeling
6.4.2 Engineering Analysis
6.4.3 Design Review and Evaluation
6.4.4 Automated Drafting
6.5 Benefit of Computer-Aided Design
6.5.1 Productivity Improvement in Design
6.5.2 Shorter Lead Times
6.5.3 Design Analysis
6.5.4 Fewer Design Errors
6.5.5 Greater Accuracy in Design Calculations
6.5.6 Standardization of Design, Drafting, and Documentation Procedures
6.5.7 Drawings Are More Understandable
6.5.8 Improved Procedures for Engineering Changes
6.5.9 Benefits in Manufacturing
6.6 Format of Data Exchange
6.6.1 IGES
6.6.2 STEP
6.6.3 DXF
Vocabulary & Phrase
Chapter 7 Finite Element Analysis (FEA)
7.1 A Brief History
7.2 The Basic Theory
7.3 Type of FEA
7.4 Terms of FEA
7.5 Computer Procedure of FEA in Structural Analysis
7.6 Available Commercial FEA Software Packages
Vocabulary & Phrase
Chapter 8 Computer-Aided Manufacturing (CAM)
8. 1 Outline of CAM
8. 2 Elements of the CAM System
8.2.1 The CAM Data Base
8.2.2 Production Management
8.2.3 Manufacturing Control
8.3 Computer Aided Manufacturing System Engineering
8.3.1 Introduction
8.3.2 Vision of the Engineering Environment
8.3.3 Technical Issues
8.3.4 Current Work
8.3.5 Summary and Conclusions
Vocabulary & Phrase
Chapter 9 Computer-Aided Process Planning (CAPP)
9.1 Introduction
9.2 Process Planning
9.3 Computer-Aided Process Planning (CAPP)
9.4 CAPP Planning Process
9.5 CAD/CAM Integration and CAPP Features
9.6 CAPP Module
9.6.1 General Context
9.6.2 Conceiving of the CAPP Module
9.6.3 The Realizations of the CAPP Module
9.7 CAPP Benefits
9.8 Summary
Vocabulary & Phrase
Chapter 10 Numerical Control Technology
10. 1 Numerical Control
10.1.1 History of NC
10.1.2 Classification of NC System
10.1.3 Advantages and Disadvantages of NC Systems
10.2 Computer Numerical Control (CNC)
10.2.1 Benefit of CNC
10.2.2 Motion Control of CNC
10.2.3 The CNC Program
10.2.4 The Three Most Basic Motion Types
10.2.5 Methods for CNC Programming
10.3 Direct Numerical Control (DNC)
10.4 Design Considerations of NC Machine Tools
10.4.1 Accuracy of NC/CNC
10.4.2 Friction and Movement
10.4.3 Thermal Deformations
Vocabulary & Phrase
Chapter 11 Flexible Manufacturing Systems(FMS)
11.1 Introduction
11.2 Flexible Manufacturing System Defined
11.3 Rationale for Flexible Manufacturing
11.4 Flexible Manufacturing System Components
11.4.1 Machine Tools
11.4.2 Materials Handling System
11.4.3 Control systems
11.4.4 Human Operators
11.5 Advantages and Disadvantages of FMS Implementation
11.5.1 Advantages
11.5.2 Disadvantages
Vocabulary & Phrase
Chapter 12 Computer-Integrated Manufacturing (CIM)
12.1 Definition of CIM
12.2 Impaction on Corporate Strategy
12.3 Measures of CIM
12.4 The Hierarchy of Manufacturing
12.5 The System of CIM
12.5.1 Foundation
12.5.2 Means of Integration
12.6 Data Base Issues
Vocabulary & Phrase
Chapter 13 Industrial Robot
13.1 Outline of Industrial Robot
13.2 Industrial Robot Types & Features
13.3 History of Industrial Robotics
13.4 Components of Industrial Robot
13.4.1 Manipulator
13.4.2 Controller
13.4.3 Power Supply
13.5 Technical Description
13.5.1 Defining Parameters
13.5.2 Robot Programming
13.6 Movement and Singularities
13.6.1 Base Travel
13.6.2 Axes Control
13.7 Application of Industrial Robot
13.8 Recent and Future Developments
Vocabulary & Phrase
Chapter 14 Rapid Prototyping Technology
14.1 Overview of Rapid Prototyping
14.2 The Basic Process
14.3 Rapid Prototyping Techniques
14.3.1 Stereolithography
14.3.2 Laminated Object Manufacturing
14.3.3 Selective Laser Sintering
14.3.4 Fused Deposition Modeling
14.3.5 Solid Ground Curing
14.3.6 3D Ink-Jet Printing
14. 4 Applications of Rapid Prototyping
14.4.1 Prototyping
14.4.2 Rapid Tooling
14.4.3 Rapid Manufacturing
14. 5 Future Developments
Vocabulary & Phrase
Chapter 15 New Cutting Tools
15.1 High Speed Steel and Coated High-Speed Steel
15.2 Cemented Carbides
15.3 Coated Carbides
15.4 Polycrystalline Tools
15.5 Ceramics/Cermets
Vocabulary & Phrase
Chapter 16 Nontraditional Mechanical Processes
16.1 Water-jet Machining
16.2 Abrasive Jet Machining
16.3 Abrasive Water-jet Machining
16.4 Ultrasonic Machining
16.5 Electrochemical Machining
16.6 Electrochemical Grinding
16.7 Electrical Discharge Machining
16.8 Wire Electrical Discharge Machining
16.9 Laser Machining
Vocabulary & Phrase
Reference